Pneumatic sample cutting device

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Pneumatic sample cutting device
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Pneumatic sample cutting device

Super Dumbbell® manufacture various types such as simple desktop type, semi-automatic type and fully automatic type. Please order according to the application. In addition, we also accept orders according to customer specifications, such as work material, cutting shape, and cutting method.

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Description

1) Model SDAP-1200FBR/SDAP-1200FDR Underhead type air sample cutting device

 

Movable casters and adjustment bolt mount for installation integrated type
Air cylinder ram diameter φ200 x 150 (ST) mm
Indoor dimensions (approx.) (W) 600 x (D) 400 x (H) 400 mm
point The large cutting room accommodates large workpieces
Safety features with front opening, infrared area sensor, or reversible door
Can cut a wide range of applications, from soft to hard and thick workpieces.

 

2) Model SDAP-100N Desktop pneumatic sample cutting device

 

Air cylinder ram diameter φ200 x 100 (ST) mm
Indoor dimensions (approx.) (W) 500 x (D) 400 x (H) 400 mm
point Compact (desktop type) design Installed on the workbench for cutting
Reasonable and high output

 

3) Model SDAP-100NP Desktop pneumatic sample cutting device (for pipe materials)

 

Air cylinder ram diameter φ200 x 100 (ST) mm
Indoor dimensions (approx.) (W) 500 x (D) 400 x (H) 400 mm
Air work clamps (left and right) included (fixing function at the center of the R surface inside the pipe material)
point Maximum pipe material thickness MAX 15 (t) mm compatible type
Forced Sample Extrusion Mechanism
Eliminates the problem of taking out the residual sample after punching, which has been considered difficult in the past
.
Pneumatic Work Clamping Mechanism
Previously, there were many manual work holding devices, which required dangerous work.

 

4) Model SDAP-1200FBGK air type unvulcanized rubber cutting device

 

Moving casters and adjustable bolt mount for installation Integrated
bale maximum size (approx.) (W) 350 x (L) 700 x (T) 230 mm
Synthetic rubber, natural rubber, fluorine-based unvulcanized rubber compatible
Air cylinder ram diameter φ200 x 250 (ST) mm
Indoor dimensions (approx.) (W) 760 x (D)
600 x (H) 500 mm formula)
Super cutter upper limit position Interlocking (variable) with blade storage mechanism
Installation of a transparent resin hood around the cutting chamber, front opening, safety response with infrared area sensor
* We also manufacture bale cutting equipment for production. Please contact us.
point Super single straight cutter unit (replaceable blade method)
If the blade edge is worn or damaged, replace it with a new spare blade on the spot.
Compact design Suitable for a wide range of applications
, from production lines to laboratory levels.
Static cutting with extremely low pressure not found in conventional methods

 

 

5) Model ATAP-1000N New fully automatic slab sheet cutting device

 

Slab sheet size 150 x 150 x 2 (t) mm Storage stocker maximum 60 sheets x 2 sets
Slab sheet hardness range 30° to 98° (durometer A)
Main air cylinder ram diameter φ180×200(ST)mm by air
cylinder method and
air sequence
/60HZ Single-phase 15A
air supply pressure 0.65MPa
Aircraft dimensions (approximately) (W) 1300 x (D) 650 x (H) 1400 mm
Aircraft weight (approximately) 590 kg
Corresponding test piece JIS K6251 No. 1, 2, 3, 5 and JIS K6252 Crescent type, angle type
and other shapes are available upon request.
point Slab sheet supply stocker (stores up to 60 sheets)
, and the same number of sheets are set in the spare stocker
Fully automated after sheet setting, greatly shortening cutting processing time
Continuous operation even after restarting after an emergency stop by making each operation block
Equipped with an air-type forced-extrusion mechanism
Minimize the crimping phenomenon between the knockout plate and the sheet after cutting
After cutting, the sample is vacuum-sucked and automatically transported to the collection box by the hollow trolley method.

 

 

6) Model SDAP-1183FBAT-PT Plastic fully automatic specimen cutting device

 


JIS K-7139:2009, which has been harmonized with the ISO international standard for thermoplastic materials (ISO 20753) as a new JIS, uses three types of tensile test pieces, types A1, A2 and A3, as standard test pieces. We stipulate.
The three types of tensile test specimens, types A1 to A3, are called multi-purpose test specimens because they can be used in a wide range of applications.

 

The characteristic of multipurpose test pieces is said to be that they are molded under the same conditions and measured under the same conditions, so there is no variation in the characteristic values ​​of the obtained test pieces.

In the past, it was physically impossible to directly punch other test pieces, including tensile test pieces and Izod/Charpy impact test pieces, from 4(t)mm thick sheets of PE, PP, etc. . Even if it were possible to collect it, there are many difficulties in using it as a standard test piece, and in general, the only effective method for collecting it is the mechanical cutting method.
However, this production method requires a lot of production time, and there are also problems with physical effects on the test piece due to frictional heat generated during cutting, problems with the finish roughness and accuracy of the cut surface, and problems with equipment. There were difficulties such as the cost of equipment itself.

As a device for creating standard specimens to meet these technical challenges, it is a rational and ideal product that combines innovative ideas with the technology of our original product / super dumbbell (replaceable blade method). We have developed this device [Plastic fully automatic test piece cutting device] as a cutting device.

Main cutting and punching drive Air cylinder ram diameter: φ180 x 100 (ST) mm Stroke 3 parallel arrangement Air
working pressure: 0.15 to 0.75 MPa
Work table size: 200 x 200 mm (standard)
Work holding mechanism: 2 parallel (left and right) air clamp method
External operation Panel: Programmable terminal (LCD touch panel 10.4 inches)
Programming controller: Omron CQM1 or equivalent
Operation mode (standard) A mode JIS K7139 type A2 or type A3 (tensile dumbbell shape)
B mode JIS K7139 type B3 (10×80mm) Cutting pitch (P=10mm)
Specimen sampling number setting (standard) A mode N5 B mode N10
Used die set Standard accessories ①SDSPK-1001B-Du (left and right) 1set and edge cutter
②SSSK-1000-Du 1set and edge cutter
Cutting and punching room PVC transparent resin safety hood mechanism and 2 safety doors
Air cylinder 3-head type
movable casters and installation adjustment bolt mount integrated
Machine size: (approx.) (W) 1500 x (D) 600 x (H) 1400mm
Aircraft weight: (approx.) 450kg
Power supply: AC-100V single phase 50/60Hz 5A
Special additional mechanism (option) (1) Mode addition Additional test piece shape is subject to separate discussion (
2) Temperature control mechanism Heating mechanism by temperature control (2 systems)
Target work material PVC (hard) PS Other thermoplastic resin
temperature control (2 systems)
1. Cutter side AC-100V 400W
2. Table side AC-100V 500W
Temperature range and control method Room temperature to 199°C Digital PID proportional control method

 

 

7) Model SDAP-1200FD-TRPL plastic universal specimen cutting device [Patented]

 


Work table movable type
Rotation function (automatic and manual)
Parallel movement function (manual)

 

JIS K7139:2009, which has been harmonized with the ISO international standard for thermoplastic materials (ISO 20753) as a new JIS, specifies three types of tensile test pieces, types A1, A2 and A3, as standard test pieces. Doing.
The three types of tensile test specimens, types A1 to A3, are called multi-purpose test specimens because they can be used in a wide range of applications.
The characteristic of multipurpose test pieces is said to be that they are molded under the same conditions and measured under the same conditions, so there is no variation in the characteristic values ​​of the obtained test pieces.

In the past, it was physically impossible to directly punch other test pieces, including tensile test pieces and Izod/Charpy impact test pieces, from 4(t)mm thick sheets of PE, PP, etc. . Even if it were possible to collect it, there are many difficulties in using it as a standard test piece, and in general, the only effective method for collecting it is the mechanical cutting method.
However, this production method requires a lot of production time, and there are also problems with physical effects on the test piece due to frictional heat generated during cutting, problems with the finish roughness and accuracy of the cut surface, and problems with equipment. There were difficulties such as the cost of equipment itself.

Our company has already developed a plastic fully automatic test piece cutting device / model SDAP-1183-FBAT as a standard test piece preparation device to deal with these technical issues. As a rational and ideal cutting device that combines the technology of our original product / super dumbbell (replaceable blade method), we have achieved a lot of sales results so far.

The SDAP-1200FD-TRPL plastic universal test piece cutting machine utilizes the excellent features and technology of the already developed plastic fully automatic test piece cutting machine mentioned above, and is based on the development concept of this machine. This is a newly developed device equipped with the latest cutting method.

Main cutting and punching drive Air cylinder Ram diameter φ200×100(ST)mm
Working air pressure 0.15~0.65MPa
Work table size 200×220mm (standard)
Workpiece thickness up to 4.5(t)mm
Work table rotation range 0° to 90° 0° to 180° Manual switching
work table sliding Y-axis (back and forth) LM linear guide and thrust bearing mechanism
movement stroke 120 mm
Movement distance display by manual handle (1 rotation/2.0 mm) Linear Scale LCD digital 5-digit display* Equipped with a work table rotation function – By rotating the work table, one die set can be used for general purposes.
Sheet size
Dumbbell shape (W)35×(L)170 mm Prismatic shape (W)200×(L)200 mm
①JIS K7139 Type A2 or Type A3 (W)35×(L)170 mm
②JIS K7139 Type B3 (W )200×(L)200mm
Cutter used (standard accessory) ①SDSPK-1001B-Du [Compatible with JIS K7139 Type A2 or Type A3 (dumbbell shape)]
②SSSK-1000S-Du [Compatible with JIS K7139 Type B3 and other strip-shaped specimens]
Cutting and punching room Safety hood mechanism made of PVC transparent resin (left and right and back)
Front opening Reversible safety door installed When open, circuit breaker for main cutting and punching drive unit
Dimensions (approx.) (W) 800 x (D) 750 x ( H) 1150 mm or (H) 1450 mm
machine weight (about) 250 kg
Power supply AC-100 V single phase 50/60 Hz 5 A
Special additional mechanism (option) ①Temperature control mechanism Heating mechanism target work material PVC (hard) PS by temperature control (2 systems) Temperature control
for other thermoplastic resins (2 systems) 1. Cutter side AC-100V 400W 2. Table side AC-100V 500WTemperature Range and control method Room temperature to 199°C Digital PID proportional control method
② Safety mechanism with infrared beam sensor (front opening)

 

8) Model SDAP-1160FAT-PT Automatic cutting device for brittleness temperature test piece (compliant with new JIS)

 


The dimensions of the embrittlement temperature test pieces specified in the ISO 974/JIS standard are extremely small, and strict tolerances are established. In addition, the number of test pieces to be attached to the clamp is large [1 shot = 15 pieces x number of brittle fracture temperature points], so it is necessary to collect a large number of test pieces.
From this point of view, shortening the time required to create test pieces and obtaining higher-precision test pieces have become the biggest challenges.

 

This device was developed and designed as a device that can fully meet these purposes.
In addition, it is a multi-functional automatic cutting device that can be used in a wide range of applications by combining various other test piece collection functions.

Specimen size ①ISO 974 (2000) JIS standard (planned)
(W)2.5±0.05×(L)20±0.25×2(t)mm
②JIS K7216 A type (current JIS) and ASTM D746
(W)6.00±0.4×(L)38.00±2.0×2.0(t)mm
Other compatible specimens ① JIS K7139 multi-purpose test piece
(W) 10 × (L) 80 × 4 (t) mm
②JIS K6774, ASTM D1693 stress cracking test
(W) 13 x (L) 38 x 2 (t) mm
(3) Other rectangular and square test pieces
Cutting work material PP PE Other materials
Cutting drive Air cylinder ram diameter φ160×75(ST)mm 3-position type (intermediate position standby type)
automatic work clamp Air cylinder ram diameter φ50×10(ST)mm
Work table sliding drive Pulse motor 5-phase stepping motor
control Mechanism Control driver and programming controller, liquid crystal programmable terminal, and other air sequence mechanism combination
external setting operation panel Programmable terminal (color liquid crystal) 5.7 inch
cutting room Transparent resin safety hood mechanism installed on left and right and back and safety door on front Installation
Aircraft dimensions (approx.) (W) 750 x (D) 500 x (H) 1400 mm
Aircraft weight (approx.) 250 kg
Power supply AC-100V Single phase 50/60Hz 5A
Air supply pressure 0.65MPa

 

 

9) Model SDAP-1160FDKRAT SD type green sheet automatic continuous cutting device

 

Usage Continuous cutting of long materials such as unvulcanized rubber, soft resin, film, paper, etc.
Features (1) Cutting dimensions can be easily set using a digital counter after cutting.
Setting range for cutting dimensions: 0.1 to 999 mm
Setting number of cuts (maximum value): 999 sheets
(2) Excellent cutting power
Sharp sharpness, no burrs or cracks on the cut surface
(3) Permanent sharpness with the super single cutter unit
If the cutting edge wears or breaks, promptly replace the cutting edge with a spare blade.
Main specifications Model SDAP-1160FDKRAT
Main cutting drive
Air cylinder Ram diameter φ160 (ST) mm
Feed roller
vertical feed method
Vertical roller size: φ80 x (L) 600 mm
Feed speed: 80 mm/1 sec 20 N/m
Drive: Injection motor Clutch brake With
Cutting Cutter: Super Single Straight Cutter
Model: SSSK-10001-DU
Cutting Edge Total Length: 600mm
Spring Push Mechanism (Both Sides of Cutting Edge)
Power Supply: AC100V Single Phase 50/60HZ
Body Dimensions: (Approx.) (W) 900 x (D ) 650 x (H) 1520mm
Aircraft weight: (approx.) 280kg

For More Information:

Model SDAP-1200FB Series Underhead type pneumatic sample cutting device

Model SDAP-100N Desktop pneumatic sample cutting device

Model SDAP-100NP Desktop pneumatic sample cutting device (for pipe materials)

Model SDAP-1200FBGK Pneumatic unvulcanized rubber cutting device

Model ATAP-1000N New fully automatic slab sheet cutting device

Model SDAP-1183-FBAT-PT plastic fully automatic specimen cutting machine

Model SDAP-1200FD-TRPL plastic universal specimen cutting device

Model SDAP-1160FAT-PT Automatic cutting device for brittleness temperature test piece

Model SDAP-1160FDKRAT SD type green sheet automatic continuous cutting device

Model SDAP-1200FDTST-DG SD Super Multi Cut Machine

Model SDAP-200SM (desktop type) SD type pneumatic compression set pressure device