Description
1) Model SDAP-1200FBR/SDAP-1200FDR Underhead type air sample cutting device
Movable casters and adjustment bolt mount for installation integrated type | |
Air cylinder ram diameter φ200 x 150 (ST) mm Indoor dimensions (approx.) (W) 600 x (D) 400 x (H) 400 mm |
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point | The large cutting room accommodates large workpieces |
Safety features with front opening, infrared area sensor, or reversible door | |
Can cut a wide range of applications, from soft to hard and thick workpieces. |
2) Model SDAP-100N Desktop pneumatic sample cutting device
Air cylinder ram diameter φ200 x 100 (ST) mm Indoor dimensions (approx.) (W) 500 x (D) 400 x (H) 400 mm |
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point | Compact (desktop type) design Installed on the workbench for cutting |
Reasonable and high output |
3) Model SDAP-100NP Desktop pneumatic sample cutting device (for pipe materials)
Air cylinder ram diameter φ200 x 100 (ST) mm Indoor dimensions (approx.) (W) 500 x (D) 400 x (H) 400 mm Air work clamps (left and right) included (fixing function at the center of the R surface inside the pipe material) |
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point | Maximum pipe material thickness MAX 15 (t) mm compatible type |
Forced Sample Extrusion Mechanism Eliminates the problem of taking out the residual sample after punching, which has been considered difficult in the past . |
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Pneumatic Work Clamping Mechanism Previously, there were many manual work holding devices, which required dangerous work. |
4) Model SDAP-1200FBGK air type unvulcanized rubber cutting device
Moving casters and adjustable bolt mount for installation Integrated bale maximum size (approx.) (W) 350 x (L) 700 x (T) 230 mm Synthetic rubber, natural rubber, fluorine-based unvulcanized rubber compatible |
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Air cylinder ram diameter φ200 x 250 (ST) mm Indoor dimensions (approx.) (W) 760 x (D) 600 x (H) 500 mm formula) |
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Super cutter upper limit position Interlocking (variable) with blade storage mechanism Installation of a transparent resin hood around the cutting chamber, front opening, safety response with infrared area sensor * We also manufacture bale cutting equipment for production. Please contact us. |
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point | Super single straight cutter unit (replaceable blade method) If the blade edge is worn or damaged, replace it with a new spare blade on the spot. |
Compact design Suitable for a wide range of applications , from production lines to laboratory levels. |
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Static cutting with extremely low pressure not found in conventional methods |
5) Model ATAP-1000N New fully automatic slab sheet cutting device
Slab sheet size 150 x 150 x 2 (t) mm Storage stocker maximum 60 sheets x 2 sets Slab sheet hardness range 30° to 98° (durometer A) |
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Main air cylinder ram diameter φ180×200(ST)mm by air cylinder method and air sequence /60HZ Single-phase 15A air supply pressure 0.65MPa Aircraft dimensions (approximately) (W) 1300 x (D) 650 x (H) 1400 mm Aircraft weight (approximately) 590 kg |
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Corresponding test piece | JIS K6251 No. 1, 2, 3, 5 and JIS K6252 Crescent type, angle type and other shapes are available upon request. |
point | Slab sheet supply stocker (stores up to 60 sheets) , and the same number of sheets are set in the spare stocker |
Fully automated after sheet setting, greatly shortening cutting processing time | |
Continuous operation even after restarting after an emergency stop by making each operation block | |
Equipped with an air-type forced-extrusion mechanism Minimize the crimping phenomenon between the knockout plate and the sheet after cutting |
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After cutting, the sample is vacuum-sucked and automatically transported to the collection box by the hollow trolley method. |
6) Model SDAP-1183FBAT-PT Plastic fully automatic specimen cutting device
JIS K-7139:2009, which has been harmonized with the ISO international standard for thermoplastic materials (ISO 20753) as a new JIS, uses three types of tensile test pieces, types A1, A2 and A3, as standard test pieces. We stipulate.
The three types of tensile test specimens, types A1 to A3, are called multi-purpose test specimens because they can be used in a wide range of applications.
The characteristic of multipurpose test pieces is said to be that they are molded under the same conditions and measured under the same conditions, so there is no variation in the characteristic values of the obtained test pieces.
In the past, it was physically impossible to directly punch other test pieces, including tensile test pieces and Izod/Charpy impact test pieces, from 4(t)mm thick sheets of PE, PP, etc. . Even if it were possible to collect it, there are many difficulties in using it as a standard test piece, and in general, the only effective method for collecting it is the mechanical cutting method.
However, this production method requires a lot of production time, and there are also problems with physical effects on the test piece due to frictional heat generated during cutting, problems with the finish roughness and accuracy of the cut surface, and problems with equipment. There were difficulties such as the cost of equipment itself.
As a device for creating standard specimens to meet these technical challenges, it is a rational and ideal product that combines innovative ideas with the technology of our original product / super dumbbell (replaceable blade method). We have developed this device [Plastic fully automatic test piece cutting device] as a cutting device.
Main cutting and punching drive | Air cylinder ram diameter: φ180 x 100 (ST) mm Stroke 3 parallel arrangement Air working pressure: 0.15 to 0.75 MPa Work table size: 200 x 200 mm (standard) Work holding mechanism: 2 parallel (left and right) air clamp method External operation Panel: Programmable terminal (LCD touch panel 10.4 inches) Programming controller: Omron CQM1 or equivalent |
Operation mode (standard) | A mode JIS K7139 type A2 or type A3 (tensile dumbbell shape) B mode JIS K7139 type B3 (10×80mm) Cutting pitch (P=10mm) Specimen sampling number setting (standard) A mode N5 B mode N10 |
Used die set Standard accessories | ①SDSPK-1001B-Du (left and right) 1set and edge cutter ②SSSK-1000-Du 1set and edge cutter |
Cutting and punching room PVC transparent resin safety hood mechanism and 2 safety doors Air cylinder 3-head type movable casters and installation adjustment bolt mount integrated Machine size: (approx.) (W) 1500 x (D) 600 x (H) 1400mm Aircraft weight: (approx.) 450kg Power supply: AC-100V single phase 50/60Hz 5A |
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Special additional mechanism (option) | (1) Mode addition Additional test piece shape is subject to separate discussion ( 2) Temperature control mechanism Heating mechanism by temperature control (2 systems) Target work material PVC (hard) PS Other thermoplastic resin temperature control (2 systems) 1. Cutter side AC-100V 400W 2. Table side AC-100V 500W Temperature range and control method Room temperature to 199°C Digital PID proportional control method |
7) Model SDAP-1200FD-TRPL plastic universal specimen cutting device [Patented]
Work table movable type
Rotation function (automatic and manual)
Parallel movement function (manual)
JIS K7139:2009, which has been harmonized with the ISO international standard for thermoplastic materials (ISO 20753) as a new JIS, specifies three types of tensile test pieces, types A1, A2 and A3, as standard test pieces. Doing.
The three types of tensile test specimens, types A1 to A3, are called multi-purpose test specimens because they can be used in a wide range of applications.
The characteristic of multipurpose test pieces is said to be that they are molded under the same conditions and measured under the same conditions, so there is no variation in the characteristic values of the obtained test pieces.
In the past, it was physically impossible to directly punch other test pieces, including tensile test pieces and Izod/Charpy impact test pieces, from 4(t)mm thick sheets of PE, PP, etc. . Even if it were possible to collect it, there are many difficulties in using it as a standard test piece, and in general, the only effective method for collecting it is the mechanical cutting method.
However, this production method requires a lot of production time, and there are also problems with physical effects on the test piece due to frictional heat generated during cutting, problems with the finish roughness and accuracy of the cut surface, and problems with equipment. There were difficulties such as the cost of equipment itself.
Our company has already developed a plastic fully automatic test piece cutting device / model SDAP-1183-FBAT as a standard test piece preparation device to deal with these technical issues. As a rational and ideal cutting device that combines the technology of our original product / super dumbbell (replaceable blade method), we have achieved a lot of sales results so far.
The SDAP-1200FD-TRPL plastic universal test piece cutting machine utilizes the excellent features and technology of the already developed plastic fully automatic test piece cutting machine mentioned above, and is based on the development concept of this machine. This is a newly developed device equipped with the latest cutting method.
8) Model SDAP-1160FAT-PT Automatic cutting device for brittleness temperature test piece (compliant with new JIS)
The dimensions of the embrittlement temperature test pieces specified in the ISO 974/JIS standard are extremely small, and strict tolerances are established. In addition, the number of test pieces to be attached to the clamp is large [1 shot = 15 pieces x number of brittle fracture temperature points], so it is necessary to collect a large number of test pieces.
From this point of view, shortening the time required to create test pieces and obtaining higher-precision test pieces have become the biggest challenges.
This device was developed and designed as a device that can fully meet these purposes.
In addition, it is a multi-functional automatic cutting device that can be used in a wide range of applications by combining various other test piece collection functions.
Specimen size | ①ISO 974 (2000) JIS standard (planned) (W)2.5±0.05×(L)20±0.25×2(t)mm |
②JIS K7216 A type (current JIS) and ASTM D746 (W)6.00±0.4×(L)38.00±2.0×2.0(t)mm |
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Other compatible specimens | ① JIS K7139 multi-purpose test piece (W) 10 × (L) 80 × 4 (t) mm |
②JIS K6774, ASTM D1693 stress cracking test (W) 13 x (L) 38 x 2 (t) mm |
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(3) Other rectangular and square test pieces | |
Cutting work material | PP PE Other materials |
Cutting drive Air cylinder ram diameter φ160×75(ST)mm 3-position type (intermediate position standby type) automatic work clamp Air cylinder ram diameter φ50×10(ST)mm Work table sliding drive Pulse motor 5-phase stepping motor control Mechanism Control driver and programming controller, liquid crystal programmable terminal, and other air sequence mechanism combination external setting operation panel Programmable terminal (color liquid crystal) 5.7 inch cutting room Transparent resin safety hood mechanism installed on left and right and back and safety door on front Installation |
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Aircraft dimensions (approx.) (W) 750 x (D) 500 x (H) 1400 mm Aircraft weight (approx.) 250 kg |
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Power supply AC-100V Single phase 50/60Hz 5A Air supply pressure 0.65MPa |
9) Model SDAP-1160FDKRAT SD type green sheet automatic continuous cutting device
Usage | Continuous cutting of long materials such as unvulcanized rubber, soft resin, film, paper, etc. |
Features | (1) Cutting dimensions can be easily set using a digital counter after cutting. Setting range for cutting dimensions: 0.1 to 999 mm Setting number of cuts (maximum value): 999 sheets |
(2) Excellent cutting power Sharp sharpness, no burrs or cracks on the cut surface |
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(3) Permanent sharpness with the super single cutter unit If the cutting edge wears or breaks, promptly replace the cutting edge with a spare blade. |
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Main specifications | Model SDAP-1160FDKRAT Main cutting drive Air cylinder Ram diameter φ160 (ST) mm Feed roller vertical feed method Vertical roller size: φ80 x (L) 600 mm Feed speed: 80 mm/1 sec 20 N/m Drive: Injection motor Clutch brake With Cutting Cutter: Super Single Straight Cutter Model: SSSK-10001-DU Cutting Edge Total Length: 600mm Spring Push Mechanism (Both Sides of Cutting Edge) Power Supply: AC100V Single Phase 50/60HZ Body Dimensions: (Approx.) (W) 900 x (D ) 650 x (H) 1520mm Aircraft weight: (approx.) 280kg |
For More Information:
Model SDAP-1200FB Series Underhead type pneumatic sample cutting device
Model SDAP-100N Desktop pneumatic sample cutting device
Model SDAP-100NP Desktop pneumatic sample cutting device (for pipe materials)
Model SDAP-1200FBGK Pneumatic unvulcanized rubber cutting device
Model ATAP-1000N New fully automatic slab sheet cutting device
Model SDAP-1183-FBAT-PT plastic fully automatic specimen cutting machine
Model SDAP-1200FD-TRPL plastic universal specimen cutting device
Model SDAP-1160FAT-PT Automatic cutting device for brittleness temperature test piece
Model SDAP-1160FDKRAT SD type green sheet automatic continuous cutting device
Model SDAP-1200FDTST-DG SD Super Multi Cut Machine
Model SDAP-200SM (desktop type) SD type pneumatic compression set pressure device